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emilyrae98

By emilyrae98
in Electrical, Battery & Charging

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Carter3Journey

Carter3Journey

Posted
Posted

I hope this helps

Removal

REMOVAL

 

CAUTION

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

 

GUID-09-000-000-95336.gif
 

 

  1. Perform the fuel pressure release procedure (Refer to 14 - Fuel System/Fuel Delivery - Standard Procedure)(Refer To List 1).

  2. Disconnect and isolate the negative battery cable.

  3. Raise and support the vehicle (Refer to Vehicle Quick Reference/Hoisting - Standard Procedure).

  4. Remove the belly pan, if equipped.

  5. Drain the cooling system (Refer to Cooling - Standard Procedure).

  6. Drain the engine oil (Refer to Engine/Lubrication/OIL - Standard Procedure)(Refer To List 2).

    GUID-09-000-000-3064310.gif
     

     

  7. Lower the vehicle.

  8. Remove the engine cover (1).

  9. Recover the refrigerant from the refrigerant system (Refer to Heating and Air Conditioning/Plumbing - Standard Procedure).

    GUID-09-000-000-3064341.gif
     

     

  10. Remove the air cleaner body (1) (Refer to Engine/Air Intake System/BODY, Air Cleaner - Removal)(Refer To List 3).

    GUID-09-000-000-3064403.gif
     

     

  11. Remove the resonator (1) (Refer to Engine/Air Intake System/RESONATOR, Air Cleaner - Removal).

    GUID-05-010-020-2961913.gif
     

     

  12. Remove the electric vacuum pump and mounting bracket (1) (Refer to Brakes/Electrical/PUMP, Electric Vacuum - Removal).

    GUID-07-004-007-3002713.gif
     

     

  13. Remove the coolant recovery bottle (1) (Refer to 07 - Cooling/Engine/BOTTLE, Coolant Recovery - Removal).

    GUID-09-000-000-3752332.gif
     

     

  14. Disconnect the fuel line (1) from the fuel rail inlet (Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure)(Refer To List 4).

  15. Disconnect the heater core supply hose (2).

  16. Disconnect the heater core return hose (3).

    GUID-09-000-000-3064437.gif
     

     

  17. Remove the nut (2), bolt (3) and the heater core return tube (1).

    GUID-08-064-031-2712055.gif
     

     

  18. Remove the upper intake manifold (2) (Refer to Engine/Manifolds/MANIFOLD, Intake - Removal)(Refer To List 5).

    GUID-09-000-000-3064554.gif
     

     

  19. Remove the upper radiator hose (1).

    GUID-07-004-013-3004829.gif
     

     

  20. Remove the cooling fan module (3) (Refer to 07 - Cooling/Engine/FAN, Cooling - Removal).

    GUID-07-001-004-2894937.gif
     

     

  21. Remove the accessory drive belt (7) (Refer to 07 - Cooling/Accessory Drive/BELT, Serpentine - Removal).

    GUID-09-000-000-2964322.gif
     

     

  22. Remove the generator (2) (Refer to Electrical/8F - Engine Systems/Charging/GENERATOR - Removal).

    GUID-09-000-000-2965687.gif
     

     

     

    NOTE

    Mark the variable valve timing solenoid connectors (2) with a paint pen or equivalent so that they may be reinstalled in their original locations.

     

  23. Disconnect the electrical connectors (2) from the variable valve timing solenoids on the left cylinder head cover.

  24. Disengage three wire harness retainers (1) from the left cylinder head cover.

    GUID-09-000-000-2965220.gif
     

     

  25. Disconnect the left upstream oxygen sensor connector (1) from the main wire harness.

  26. Disengage two upper wire harness retainers (2) from the intake manifold support brackets.

  27. Disengage two lower wire harness retainers (3) from the intake manifold support brackets.

    GUID-09-000-000-2966101.gif
     

     

  28. Disconnect the Engine Coolant Temperature (ECT) sensor connector (3).

  29. Disconnect the left Camshaft Position (CMP) sensor (5).

  30. Disengage one main wire harness retainer (2) from the cylinder head cover and one main wire harness retainer (4) from the cylinder head cover mounting stud.

  31. Disengage the main wire harness retainer (1) form the rear of the lower intake manifold.

    GUID-09-000-000-2857281.gif
     

     

  32. Disconnect the main harness from the engine injection/ignition harness (1) at the rear of the left cylinder head.

  33. Disconnect the main harness from the engine oil pressure/temperature harness (2) at the rear of the left cylinder head.

    GUID-09-000-000-2966182.gif
     

     

     

    NOTE

    Mark the variable valve timing solenoid connectors (2) with a paint pen or equivalent so that they may be reinstalled in their original locations.

     

  34. Disconnect the electrical connectors (2) from the variable valve timing solenoids on the right cylinder head.

  35. Disengage two wire harness retainers (1) from the right cylinder head cover.

    GUID-09-000-000-2966217.gif
     

     

  36. Disconnect the electrical connector (1) from the right Camshaft Position (CMP) sensor.

  37. Disengage the wire harness retainer (3) from the intake manifold support bracket.

  38. Disengage the wire harness retainer (2) from the upper intake manifold support bracket mounting stud.

    GUID-09-000-000-57477.gif
     

     

  39. Raise and support the vehicle (Refer to Vehicle Quick Reference/Hoisting - Standard Procedure).

  40. Remove both front tire and wheel assemblies (1) (Refer to 22 - Tires and Wheels - Removal).

    GUID-09-000-000-95338.gif
     

     

  41. Remove the left lower splash shield (2).

    GUID-09-000-000-95340.gif
     

     

  42. Remove the right lower splash shield (2).

    GUID-09-000-000-95356.gif
     

     

  43. Remove both axle shafts (2) and the intermediate shaft (Refer to Differential and Driveline/Half Shaft - Removal)(Refer To List 6).

    GUID-09-000-000-2967069.gif
     

     

  44. Remove the front fore and aft crossmember (1) (Refer to 13 - Frame and Bumpers/Frame/CROSSMEMBER - Removal)(Refer To List 7).

  45. Remove the crossunder pipe (2) (Refer to Exhaust System/PIPE, Exhaust Crossunder - Removal).

  46. Disconnect the oxygen sensor connectors from the main wire harness and remove both catalytic converters (3) (Refer to 11 - Exhaust System/CONVERTER, Catalytic - Removal).

    GUID-14-013-010-100038.gif
     

     

  47. If equipped with AWD, remove the PTU (1) (Refer to 21 - Transmission and Transfer Case/Power Transfer Unit - Removal).

    GUID-09-000-000-2975265.gif
     

     

  48. Remove the three bolts (2) and the front engine mount bracket (1).

    GUID-08-085-001-2969261.gif
     

     

  49. Remove the starter (Refer to Electrical/8F - Engine Systems/Starting/STARTER - Removal).

    GUID-09-000-000-2703167.gif
     

     

  50. Remove the lower radiator hose (1).

    GUID-07-004-060-2993352.gif
     

     

  51. Remove the A/C compressor (2) from the engine compartment (Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR, A/C - Removal).

    GUID-09-000-000-2970966.gif
     

     

  52. On FWD vehicles, remove two bolts (1) and the rear engine mount heat shield (2).

    GUID-09-000-000-2970843.gif
     

     

  53. Push back the heat shield (1) from the Crankshaft Position (CKP) sensor.

    GUID-09-000-000-2970818.gif
     

     

  54. Disconnect the Crankshaft Position (CKP) sensor electrical connector (3).

  55. Disengage one wire harness retainer (2) from the engine block and one wire harness retainer (1) from the transmission mounting stud.

  56. On FWD vehicles, disengage the downstream oxygen sensor connector (4) from the engine mount.

  57. Disconnect and reposition the power cord from the engine block heater (if equipped).

    GUID-09-000-000-2975917.gif
     

     

  58. Remove three bolts (2) and the power steering pump heat shield (1).

    GUID-09-000-000-2976320.gif
     

     

  59. Disengage the wire harness retainer (2) from the power steering pump.

  60. Remove three bolts (1) and reposition the power steering pump and bracket as an assembly. Do not disconnect the power steering lines from the pump.

    GUID-09-000-000-2967698.gif
     

     

  61. Disconnect the oil pump solenoid electrical connector (2).

  62. Disengage the wire harness retainer (1) from the engine block.

    GUID-09-000-000-2976856.gif
     

     

  63. Disengage three main wire harness retainers (1) from the right cylinder head cover.

    GUID-09-000-000-2971402.gif
     

     

  64. On FWD vehicles, remove five bolts (2 and 3) and remove the rear engine mount bracket (1).

    GUID-09-000-000-3751440.gif
     

     

  65. If equipped with AWD, remove the rear engine mount bracket and isolator assembly (1 and 3) (Refer to Engine/Engine Mounting/INSULATOR, Engine Mount - Removal)(Refer To List 8).

    GUID-09-000-000-2972332.gif
     

     

     

    NOTE

    If the transaxle is to be eventually separated from the engine, removal of the torque converter bolts and lower transaxle mounting bolts are best accomplished at this time.

     

  66. If required, remove the transaxle torque converter housing dust cover (1) and rubber plugs (2).

    GUID-09-000-000-65691.gif
     

     

  67. If required, remove the torque converter-to-driveplate bolts (1). Upon removing the bolts, a tight-tolerance (slotted) bolt will be encountered. Mark this location (flexplate and converter) with paint for assembly reference.

  68. If required, remove the four transaxle-to-engine lower bolts (2).

    GUID-09-000-000-2973711.gif
     

     

  69. Lower the vehicle.

  70. Disconnect transmission solenoid harness connector (2).

  71. Disengage the main wire harness retainer (1) from the valve body pan.

    GUID-09-000-000-2973746.gif
     

     

  72. Disconnect the transmission input shaft speed sensor connector (1).

  73. Disconnect the oil cooler lines (2) from transaxle using Trans Cooler Line Disconnect

    Disconnect, Transmission Cooler Line
     

    Disconnect, Transmission Cooler Line

    .

     

    GUID-09-000-000-65529.gif
     

     

  74. Disconnect the gearshift cable (1) from transaxle manual valve lever (2).

    GUID-09-000-000-2973789.gif
     

     

  75. Disconnect the gearshift cable (5) from the bracket (4).

  76. Disconnect two output shaft speed sensors connectors (2 and 3).

  77. Disengage the wire harness retainer (1) from the gearshift cable bracket (4).

  78. Reposition the main wire harness away from the engine.

    GUID-09-000-000-2959012.gif
     

     

  79. Raise and position vehicle height to allow Power Train Dolly

    Dolly, Power Train
     

    Dolly, Power Train

    (3) and Engine Support Cradle
    Cradle, Engine Support
     

    Cradle, Engine Support

    (2) to be installed under the engine/transaxle assembly.

     

  80. Loosen the cradle engine mounts to allow movement for positioning onto the engine locating holes on the engine block and oil pan rail. Place Adapter

    Adapter
     

    Adapter

    (1) on the front post and align to the oil pan mounting stud. Lower the vehicle and position cradle until the engine is resting on the posts. Tighten the post mounts to the cradle frame. Secure the engine/transaxle assembly to the dolly/cradle with safety straps (4).

     

    GUID-09-000-000-2959976.gif
     

     

  81. Lower the vehicle so that the weight of the engine and transmission ONLY is on the cradle.

  82. Remove two bolts (1) from the LH engine (transmission) mount bracket (2).

    GUID-09-000-000-3073469.gif
     

     

  83. Remove three bolts (1) from the RH engine mount bracket (2).

  84. Slowly raise the vehicle in short length spans. Inspect at each interval for potential engine or transaxle contact to vehicle components. Move the cradle/dolly fixture as necessary to allow for removal clearance.

    GUID-09-000-000-65671.gif
     

     

     

    NOTE

    Perform the following steps to remove the transaxle from the engine if required.

     

  85. Position a transmission jack under the transaxle. Secure the transaxle to the transmission jack.

  86. Remove the remaining six transaxle upper bellhousing-to-block bolts (3).

  87. Remove the transaxle (2) from the engine (1).

    GUID-09-000-000-2857538.gif
     

     

     

    NOTE

    Perform the following steps to remove the engine from the cradle/dolly fixture if required.

     

  88. Remove the bolts (2) and remove the upper intake manifold support brackets (1).

    GUID-09-000-000-3752321.gif
     

     

  89. Remove two bolts (2) and the heater core supply tube (1).

    GUID-09-000-000-2801336.gif
     

     

  90. Install the Driver Side Engine Lifting Bracket

    Brackets, Engine Lifting, Left Side
     

    Brackets, Engine Lifting, Left Side

    (1) on the LH cylinder head with bolts (2) provided with the Engine Lifting Bracket. Tighten the bolts to 21 N·m (15 ft. lbs.).

     

    GUID-09-000-000-2801349.gif
     

     

  91. Install the Passenger Side Engine Lifting Bracket

    Brackets, Engine Lifting, Right Side
     

    Brackets, Engine Lifting, Right Side

    (1) on the RH cylinder head with bolts (2) from the Engine Lifting Bracket. Tighten the bolts to 21 N·m (15 ft. lbs.).

     

    GUID-09-000-000-2801362.gif
     

     

  92. Position a load-leveling lifting sling (2), such as OTC® 4305 Engine Load Leveler or equivalent, between the engine lifting brackets (3) and an engine hoist (1).

  93. Remove the engine from the cradle/dolly fixture.

  94. If required, remove the following components for installation on the replacement engine:

  • Accessory drive belt tensioner

  • Upper intake manifold support bracket

  • Block heater (if equipped)

Refer To List:

List 1

List 2

List 3

List 4

List 5

List 6

List 7

List 8

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Carter3Journey

Carter3Journey

Posted
Posted

 

 

 

Installation

INSTALLATION

 

CAUTION

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

 

GUID-08-064-031-2712055.gif
 

 

 

NOTE

If installing a replacement engine, transfer components such as engine mount brackets, block heater, accessories, heater hoses and tubes to the replacement engine.

 

  1. If required, remove the upper intake manifold (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake - Removal)(Refer To List 1).

    GUID-09-000-000-2801336.gif
     

     

  2. Install the Driver Side Engine Lifting Bracket

    Brackets, Engine Lifting, Left Side
     

    Brackets, Engine Lifting, Left Side

    (1) on the LH cylinder head with bolts (2) provided with the Engine Lifting Bracket. Tighten the bolts to 21 N·m (15 ft. lbs.).

     

    GUID-09-000-000-2801349.gif
     

     

  3. Install the Passenger Side Engine Lifting Bracket

    Brackets, Engine Lifting, Right Side
     

    Brackets, Engine Lifting, Right Side

    (1) on the RH cylinder head with bolts (2) from the Engine Lifting Bracket. Tighten the bolts to 21 N·m (15 ft. lbs.).

     

    GUID-09-000-000-2801362.gif
     

     

  4. Position a load-leveling lifting sling (2), such as OTC® 4305 Engine Load Leveler or equivalent, between the engine lifting brackets (3) and an engine hoist (1).

    GUID-09-000-000-65671.gif
     

     

  5. Install the transaxle (2) to the engine (1) if required. Secure with six transaxle upper bellhousing-to-block bolts (3) tightened to 70 N·m (52 ft. lbs.).

    GUID-09-000-000-2959012.gif
     

     

  6. Position the engine/transaxle assembly on the Power Train Dolly

    Dolly, Power Train
     

    Dolly, Power Train

    (3) and Engine Support Cradle
    Cradle, Engine Support
     

    Cradle, Engine Support

    (2).

     

  7. Loosen the cradle engine mounts to allow movement for positioning onto the engine locating holes on the engine block and oil pan rail. Place Adapter

    Adapter
     

    Adapter

    (1) on the front post and align to the oil pan mounting stud. Tighten the post mounts to the cradle frame. Secure the engine/transaxle assembly to the dolly/cradle with safety straps (4). Remove the engine lifting brackets.

     

  8. If required, install the following components for installation on the replacement engine:

    • Accessory drive belt tensioner.

    • Upper intake manifold support bracket.

    • Block heater (if equipped).

    GUID-09-000-000-3073469.gif
     

     

  9. Position the engine/transaxle assembly under the vehicle. Slowly lower the vehicle in short length spans. Inspect at each interval for potential engine or transaxle contact to vehicle components. Move the cradle/dolly fixture as necessary to allow for clearance.

  10. Install three bolts (1) to the RH engine mount bracket (2) and tighten bolts (1) to 55 N·m (41 ft. lbs.).

    GUID-09-000-000-2959976.gif
     

     

  11. Install two bolts (1) to the LH engine (transmission) mount bracket (2).

  12. Position the main wire harness onto the engine.

    GUID-09-000-000-2973789.gif
     

     

  13. Engage the wire harness retainer (1) to the gearshift cable bracket (4).

  14. Connect two output shaft speed sensors connectors (2 and 3).

  15. Connect the gearshift cable (5) from the bracket (4).

    GUID-09-000-000-65529.gif
     

     

  16. Connect the gearshift cable (1) from transaxle manual valve lever (2).

    GUID-09-000-000-2973746.gif
     

     

  17. Connect the oil cooler lines (2) to transaxle.

  18. Connect the transmission input shaft speed sensor connector (1).

    GUID-09-000-000-2973711.gif
     

     

  19. Connect transmission solenoid harness connector (2).

    GUID-09-000-000-65691.gif
     

     

  20. Raise and support the vehicle (Refer to Vehicle Quick Reference/Hoisting - Standard Procedure).

  21. If required, install the four transaxle-to-engine lower bolts (2) and tighten to 70 N·m 52 ft. lbs.).

  22. If required, install the torque converter-to-driveplate bolts (1) and tighten to 88 N·m (65 ft. lbs.).

    GUID-09-000-000-2972332.gif
     

     

  23. If required, install the transaxle torque converter housing dust cover (1) and rubber plugs (2).

    GUID-09-000-000-2971402.gif
     

     

  24. On FWD vehicles, Install the rear engine mount bracket (1) with four bolts (2) tightened to 110 N·m (81 ft. lbs.) and one bolt (3) tightened to 61 N·m (45 ft. lbs.).

    GUID-09-000-000-3752321.gif
     

     

  25. Lower the vehicle.

  26. If required, install the heater core supply tube (1) with two bolts (2) and tighten to 12 N·m (106 in. lbs.).

    GUID-09-000-000-2857538.gif
     

     

  27. Install the LH upper intake manifold support brackets (1). Loosely install the studbolts (2).

    GUID-09-000-000-2976856.gif
     

     

  28. Engage three main wire harness retainers (1) to the right cylinder head cover.

    GUID-09-000-000-2967698.gif
     

     

  29. Connect the oil pump solenoid electrical connector (2).

  30. Engage the wire harness retainer (1) to the engine block.

    GUID-09-000-000-2976320.gif
     

     

  31. Install the power steering pump and bracket as an assembly with three bolts (1) and tighten to 25 N·m (18 ft. lbs.).

  32. Engage the wire harness retainer (2) to the power steering pump.

    GUID-09-000-000-2975917.gif
     

     

  33. Install the power steering pump heat shield (1) Tighten bolts (2) to 25 N·m (18 ft. lbs.).

    GUID-09-000-000-2970818.gif
     

     

  34. Connect the power cord to the engine block heater (if equipped).

  35. On FWD vehicles, engage the downstream oxygen sensor connector (4) to the engine mount.

  36. Engage one wire harness retainer (2) to the engine block and one wire harness retainer (1) to the transmission mounting stud.

  37. Connect the Crankshaft Position (CKP) sensor electrical connector (3).

    GUID-09-000-000-2970843.gif
     

     

  38. Position the heat shield (1) over the Crankshaft Position (CKP) sensor.

    GUID-09-000-000-2970966.gif
     

     

  39. On FWD vehicles, install the rear engine mount heat shield (2). Tighten bolts (1) to 14 N·m (124 in. lbs.).

    GUID-07-004-060-2993352.gif
     

     

  40. Install the A/C compressor (2) (Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR, A/C - Installation).

    GUID-09-000-000-2703167.gif
     

     

  41. Install the lower radiator hose (1).

    GUID-08-085-001-2969261.gif
     

     

  42. Install the starter (Refer to Electrical/8F - Engine Systems/Starting/STARTER - Installation).

    GUID-09-000-000-2975265.gif
     

     

  43. Install the front engine mount bracket (1). Tighten bolts (2) to 55 N·m (41 ft. lbs.).

    GUID-14-013-010-100038.gif
     

     

  44. If equipped with AWD, install the PTU (1) (Refer to 21 - Transmission and Transfer Case/Power Transfer Unit - Installation).

    GUID-09-000-000-3751440.gif
     

     

  45. If equipped with AWD, install the rear engine mount bracket and isolator assembly (1 and 3) (Refer to Engine/Engine Mounting/INSULATOR, Engine Mount - Installation)(Refer To List 2).

    GUID-09-000-000-2967069.gif
     

     

  46. Install both catalytic converters (3) and connect the oxygen sensor connectors to the main wire harness (Refer to Exhaust System/CONVERTER, Catalytic - Installation).

  47. Install the crossunder pipe (2) (Refer to Exhaust System/PIPE, Exhaust Crossunder - Installation).

  48. Install the front fore and aft crossmember (1) (Refer to 13 - Frame and Bumpers/Frame/CROSSMEMBER - Installation)(Refer To List 3).

    GUID-09-000-000-95356.gif
     

     

  49. Install the intermediate shaft and both axle shafts (2) (Refer to Differential and Driveline/Half Shaft - Installation)(Refer To List 4).

    GUID-09-000-000-95340.gif
     

     

  50. Install the right lower splash shield (2).

    GUID-09-000-000-95338.gif
     

     

  51. Install the left lower splash shield (2).

    GUID-09-000-000-57477.gif
     

     

  52. Install both front tire and wheel assemblies (1) (Refer to Tires and Wheels - Installation).

    GUID-09-000-000-95336.gif
     

     

  53. Install the belly pan, if equipped.

    GUID-09-000-000-2966217.gif
     

     

  54. Lower the vehicle.

  55. Engage the wire harness retainer (2) to the upper intake manifold support bracket mounting stud.

  56. Engage the wire harness retainer (3) to the intake manifold support bracket.

  57. Connect the electrical connector (1) to the right Camshaft Position (CMP) sensor.

    GUID-09-000-000-2966182.gif
     

     

  58. Engage two wire harness retainers (1) to the right cylinder head cover.

  59. Connect the electrical connectors (2) to the variable valve timing solenoids on the right cylinder head.

    GUID-09-000-000-2857281.gif
     

     

  60. Connect the main harness to the engine oil pressure/temperature harness (2) at the rear of the left cylinder head.

  61. Connect the main harness to the engine injection/ignition harness (1) at the rear of the left cylinder head.

    GUID-09-000-000-2966101.gif
     

     

  62. Engage the main wire harness retainer (1) to the rear of the lower intake manifold.

  63. Engage one main wire harness retainer (2) to the cylinder head cover and one main wire harness retainer (4) to the cylinder head cover mounting stud.

  64. Connect the left Camshaft Position (CMP) sensor (5).

  65. Connect the Engine Coolant Temperature (ECT) sensor connector (3).

    GUID-09-000-000-2965220.gif
     

     

  66. Engage two lower wire harness retainers (3) to the intake manifold support brackets.

  67. Engage two upper wire harness retainers (2) to the intake manifold support brackets.

  68. Connect the left upstream oxygen sensor connector (1) to the main wire harness.

    GUID-09-000-000-2965687.gif
     

     

  69. Engage three wire harness retainers (1) to the left cylinder head cover.

  70. Connect the electrical connectors (2) to the variable valve timing solenoids on the left cylinder head cover.

    GUID-09-000-000-2964322.gif
     

     

  71. Install the generator (2) (Refer to Electrical/8F - Engine Systems/Charging/GENERATOR - Installation).

    GUID-07-001-004-2894937.gif
     

     

  72. Install the accessory drive belt (7) (Refer to 07 - Cooling/Accessory Drive/BELT, Serpentine - Installation).

    GUID-07-004-013-3004829.gif
     

     

  73. Install the cooling fan module (3) (Refer to 07 - Cooling/Engine/FAN, Cooling - Installation).

    GUID-09-000-000-3064554.gif
     

     

  74. Install the upper radiator hose (1).

    GUID-08-064-031-2712055.gif
     

     

  75. Install the upper intake manifold (2) (Refer to Engine/Manifolds/MANIFOLD, Intake - Installation)(Refer To List 5).

    GUID-09-000-000-3064437.gif
     

     

  76. Install the heater core return tube (1) with the nut (2) and bolt (3).

    GUID-09-000-000-3752332.gif
     

     

  77. Connect the heater core supply hose (2).

  78. Connect the heater core return hose (3).

  79. Connect the fuel line (1) to the fuel rail inlet (Refer to 14 - Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure)(Refer To List 6).

    GUID-07-004-007-3002713.gif
     

     

  80. Install the coolant recovery bottle (1) (Refer to 07 - Cooling/Engine/BOTTLE, Coolant Recovery - Installation).

    GUID-05-010-020-2961913.gif
     

     

  81. Install the electric vacuum pump and mounting bracket (1) (Refer to Brakes/Electrical/PUMP, Electric Vacuum - Installation).

    GUID-09-000-000-3064403.gif
     

     

  82. Install the resonator (1) (Refer to Engine/Air Intake System/RESONATOR, Air Cleaner - Installation).

    GUID-09-000-000-3064341.gif
     

     

  83. Install the air cleaner body (1) (Refer to Engine/Air Intake System/BODY, Air Cleaner - Installation)(Refer To List 7).

    GUID-09-000-000-3064310.gif
     

     

  84. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level (Refer to 09 - Engine/Lubrication/OIL - Standard Procedure)(Refer To List 8)

  85. Evacuate and recharge Air Conditioning system (Refer to 24 - Heating and Air Conditioning/Plumbing - Standard Procedure).

  86. Fill the cooling system (Refer to Cooling - Standard Procedure).

  87. Install the engine cover (1).

  88. Connect the negative battery cable and tighten nut to 5 N·m (45 in. lbs.).

  89. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level (Refer to 07 - Cooling - Standard Procedure)

 

NOTE

The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.

 

Refer To List:

List 1

List 2

List 3

List 4

List 5

List 6

List 7

List 8

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