My wife and I just purchased our new AWD SXT Journey a little over a week ago, and decided to take it for a day trip the other day. We had just logged over 1000 km when we started smelling a burning oil smell. We pulled into the closest parking lot, popped the hood, and had a look under the vehicle. We were devastated to find copious amounts of hypoid gear oil dripping onto the pavement, and I estimated that most if not all had leaked out. The smell was from the gear oil leaking onto the hot exhaust manifold. Road side assistance towed our vehicle to the closest dealer, and our family of 4 was left standing alone in a parking lot, after hours, over 200 km from home. We asked roadside assistance if we could/should try to rent a car on our own in order to get home, or try to rent a hotel room for the night, and what would be covered, but they said we'd have to make those arrangements through the dealership. Unfortunately, the dealership was closed, and being the Sunday before a holiday Monday, it wouldn't be open for another 36 hours (2 nights). We went ahead, with lack of any direction from Chrysler Roadside assistance, and found a hotel room for the night, took a cab there, and then rented a car the next day to get us home. The dealer had a look at our Journey on Tuesday morning, and determined that a bad seal in the AWD PTO unit caused the leak, that the seal itself was not available, but rather the entire PTO unit has to be replaced. These PTO units are severely back ordered, and we could be out of our Journey for 2-3 weeks. This dealership alone has 2 other Journey's in with the same problem, and one owner has been in a rental for over 6 weeks waiting for a new PTO to arrive and be installed. One of these Journeys actually caught on fire from the oil leaking onto the hot exhaust system.
How many other Journey owners out there have had this same problem, and how long did you have to wait, or are still waiting, for your Journey to be repaired?
If this is a potential fire hazard, should a safety recall not be mandated?